In today’s competitive global oilseed market, selecting the correct solvent extraction system isn’t just about efficiency—it’s about future-proofing your production capacity and ensuring consistent yield quality across different raw materials like soybeans, rapeseed, or cottonseed.
Traditional batch extractors often result in inconsistent oil recovery (typically 92–94% for soybeans) and higher energy consumption due to manual process control. In contrast, modern continuous countercurrent systems—such as those using hexane or ethanol—can achieve up to 97–98% oil recovery while reducing specific energy use by up to 25%. This means not only better yields but also lower operating costs over time.
For example, a mid-sized plant processing 50 tons/day of soybeans saw a 3.5% increase in oil yield after switching from a traditional extractor to our automated solvent system—with no additional labor or maintenance overhead.
Each feedstock has unique structural and chemical properties:
Our equipment is engineered with modular components that allow customization based on these factors—ensuring optimal performance whether you’re producing edible oil or biodiesel-grade feedstock.
Whether your operation runs at 10 tons/day or 100+ tons/day, we offer scalable designs—from compact units for small mills to full turnkey solutions for large-scale processors. All models integrate PLC-based automation for real-time monitoring of solvent concentration, temperature, and throughput, minimizing human error and maximizing uptime.
One client in Brazil reported a 40% reduction in downtime within six months of implementing our smart control system, thanks to predictive maintenance alerts and remote diagnostics.
A reliable supplier doesn’t stop at delivery. We provide comprehensive training, on-site commissioning, and 24/7 technical support through dedicated regional engineers. Our service network covers over 30 countries—ensuring rapid response times and minimal disruption to your operations.
Real Impact: A Malaysian palm kernel processor increased annual output by 18% while cutting solvent losses by 12%—all within one year of adopting our optimized extraction solution.
If you're ready to move beyond guesswork and invest in precision-engineered oil extraction technology that delivers measurable ROI, now is the time to act.