In the competitive world of edible oil production, even a 5% improvement in extraction efficiency can translate into millions in annual savings. That’s exactly what happened at one of Southeast Asia’s largest oilseed processors after implementing our industrial-grade solvent extraction system.
The client—a family-owned enterprise with over 20 years in the business—was struggling with outdated mechanical presses and manual solvent recovery systems. Their average oil yield was just 78%, while energy consumption per tonne of raw material hovered around 45 kWh. Labor costs were also rising due to inefficient workflows and frequent maintenance issues.
“We were losing money on every batch we processed,” said Mr. Lee, Operations Director. “Our old equipment wasn’t just slow—it was unreliable.”
We didn’t offer a generic solution—we designed a custom solvent extraction unit that integrated real-time temperature control, automated solvent recycling, and modular design for easy scalability. Key features included:
| Metric | Before | After | Improvement |
|---|---|---|---|
| Oil Yield (%) | 78% | 90% | +12% |
| Energy Consumption (kWh/ton) | 45 | 37 | -18% |
| Labor Cost Reduction | High | Low | -30% |
These improvements weren't just theoretical—they were measured across six months of continuous operation. The plant now processes 20% more product with fewer workers and less energy, turning a once-marginal operation into a high-margin asset.
Whether you're processing soybeans, sunflower seeds, or palm kernels, our approach is scalable, reliable, and built on decades of field-tested engineering. We don’t sell machines—we deliver outcomes.
If you’re ready to move beyond legacy systems and start seeing measurable gains in yield, cost, and sustainability, let’s talk. Our team will analyze your current setup and recommend a tailored path forward—with no obligation.
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